Once absolutely sure that both spars are vertical drill 4 holes to attach the front spar to its bulkhead. The 4 holes will ultimately be used for the M5 / 3/16" "chicken bolts" which you'll use during bonding. Drill the rear spar for 4mm pop rivets to be used during bonding. Disassemble everything, roughen bond areas, apply cotton flox and re assemble just the spars. Install the "chicken bolts" to hold the front spar and the pop rivets to hold the rear spar. Once cured drill out the pop rivets. Remove the chicken bolts (or if a chicken like me - leave them in!). Roughen and apply layers of 280gsm around the spars, pulley mount area and tailspring clamp attach area as shown.
Monday, June 20, 2011
Fin Spars
Once absolutely sure that both spars are vertical drill 4 holes to attach the front spar to its bulkhead. The 4 holes will ultimately be used for the M5 / 3/16" "chicken bolts" which you'll use during bonding. Drill the rear spar for 4mm pop rivets to be used during bonding. Disassemble everything, roughen bond areas, apply cotton flox and re assemble just the spars. Install the "chicken bolts" to hold the front spar and the pop rivets to hold the rear spar. Once cured drill out the pop rivets. Remove the chicken bolts (or if a chicken like me - leave them in!). Roughen and apply layers of 280gsm around the spars, pulley mount area and tailspring clamp attach area as shown.
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